If necessity is the mother of invent-
ion, then inconvenience must be her sister. Fed up with having to run
back to his shop every time he needed another 10 ft. of molding, Jim Chestnut, a
builder in Pound Ridge, N. Y., decided to make his shop portable. Over a
two-year period, working nights and on weekends, and at a cost of almost
$20,000, Jim put together the technical wonder seen above.
Built on a
shortened, reinforced house-
trailer frame, the 16-ft. by 20-ft. shop offers
plenty of room for Jim and both of his partners to work in without getting in
each other's way. When the shop is in transport or closed for the night, it
measures a compact 7 ft. by 7 ft. by 20 ft., and the only way in is through a
Mosler safe door that Jim scavenged from a remodeling job. The body of the shop
is constructed of 18-ga. stainless steel over2-in by 2-in. (and by 4-in.) box
steel; the roof is
includes a planer, and table saw, a shaper with
power feed (each with a 5-hp motor), a 2-hp jointer, and a 15-1n. chopsaw with
18 ft of infeed and outfeed table. A subfloor network of PVC pipe hooks up to an
external dust-collection system.
Since
these photos were taken, Jim had added overhead compressed air, with six outlets
and pull-down coil hoses.
-- Vincent Laurence.
Photos by the
author
How else can I say
it?
My first hard bid was reshingleing a gambrel barn in Maine with my lifelong
buddy Ken, for his shrewd father, at age 14. My next hard bid came many years
later, after running up enough hours on the clock to learn most of Murphy's
Laws.
From the barn in 1960, till now
I have worked concrete, asphault, machinery, timber and stick framing, drywall,
electrical, plumbing, trim and cabinet work. Cabinetmaking, and trim have been
my specialty since about 1975.
About the
time I built the trailer above, I started writing tool reviews and articles for
"Fine Homebuilding" magazine. Many of my own tools had undergone radical sawzall
surgery to make them usefull, and most of those loaned me for reviews by the
manufacturers, went back looking like OSHA
nightmares.
I also wrote a bit for the
"Journal of Light Construction" and did demonstrations for them at their
construction shows in Baltimore and Providence: truly a great bunch of
professionals, and, like the staff at "Fine Homebuilding", all experienced
tradesmen- though most must live with the stigma of a college
degree.
Between my
experience building the trailer and writing tool reviews, I began to see that I
really enjoyed tool design, and I really really enjoyed building things that did
something when I finished them except just sit there like bumps on a log - which
some previous projects actually were, though very thin slices of bumps on a
log.
Also, I felt that efficient work
depended heavily upon proper sequence, a good system and the right
techniques.When I, and the friends I work with evolved a good system for
trimming, I decided to try improving the tooling required for the job. By the
time my patent for the Clam Clamp issued, we had the start of a machine shop.
Six years later, we've got a bigger start of a machine shop, and a much better
Clam Clamp going out the door.
It is
ironic that as our eyes get worse, many of us wind up doing closer and closer
tolerance work, while standing further and further away from it so we can see
it. Having progressed from shingles to framing to trim to cabinets, I went from
quarters to 64ths and now to fractions of thousandths. Rest assured, that our
equipment here at Chestnut Tool has gigantic digital readouts that can be just
as easily read as far away as a foot, or as close as 40 feet.
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Sept. 24, '06
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Inventors Profile |
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| Reprinted from the Back Cover of "Fine Homebuilding"
magazine. |
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| Jim, the Clam Clamp man, as seen a while back opening his mobile shop was, and still is, a trim and cabinet man. A lot of panels and moldings have gone through that steel box since these pictures were taken, and hopefully many will follow... |
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| Clam
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